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Why can CCD inspection machine replace manual inspection?

2021-07-23

CCD inspection machines are currently accepted and liked by more and more factories, and more and more factories prefer to use visual inspection machines instead of manual inspections. With the advent of the Industry 4.0 era, CCD visual inspection machines have entered various industries, gradually replacing manual inspections and flexing their muscles. The basic working principle of the CCD visual inspection machine is to use optical systems, industrial digital cameras and digital image processing tools to simulate human visual capabilities and make corresponding decisions. Use a specific device to direct these decisions to execute. The complex environment at work is not suitable for manual inspection, which not only has high efficiency but also low labor cost, which improves the competitive advantage of the enterprise.


The important reasons for the CCD visual inspection function to replace manual inspection are mainly manifested in the following two aspects:


1. Improving the production efficiency of enterprises


Traditional manual inspection, from the aspect of work efficiency, because workers are very prone to fatigue and eye fatigue during long hours of work, the quality of manual inspection is inefficient and accurate, while the CCD visual inspection machine vision system is not fatigued. The problem can be in the 24-hour non-stop work, which greatly improves the production efficiency and the level of full automation.


2. Reduce labor costs


From the perspective of enterprise cost control, training a qualified operator requires a lot of manpower and material resources for enterprise managers. However, training alone is far from enough, and a lot of time will be spent in the follow-up, so that the level of the operator is Improved in practice. As long as the CCD visual inspection machine is properly designed, adjusted and operated, it can be used continuously for a long period of time, while ensuring the production and manufacturing effect, and one person can operate multiple devices, and the labor cost is not high.


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